帕金斯6.3544TW和TX柴油發動機維修技術資料手冊

Perkins 6.3544發動機

1 Completely clean the outside of the engine.

1完全清除Perkins 6.3544發動機外部。

2 When a preservative fuel is to be used, drain the fuel system and fill it with the preservative fuel.

2當一種防腐劑燃料被使用時，排空燃油系統，并用防腐劑燃料填充它。

POWERPART Lay-Up 1 can be added to the normal fuel to change it to a preservative fuel. If preservative fuel

取得奠定了1可以被添加到正常的燃料改為保存燃料。如果保存燃料

is not used, the system can be kept full with normal fuel but the fuel must be drained and discarded at the end

不使用時，該系統可以保持滿是正常的燃料，但燃料必須排出和丟棄在年底

of the storage period together with the fuel filter element(s).

在儲存期連同燃油過濾元件（的）。

3 Operate the engine until it is warm. Then correct leakages of fuel, lubricating oil or air. Stop the engine and

3操作Perkins 6.3544發動機，直到它是溫暖的。然后正確的泄漏燃油、潤滑油或空氣。停止Perkins 6.3544發動機

drain the lubricating oil from the sump.

從油底殼中排出潤滑油。

4 Renew the canisters) of the lubricating oil filter.

4更換潤滑油過濾器的濾毒罐）。

5 Fill the sump to the full mark on the dipstick with new and clean lubricating oil and add POWERPART Lay-

5填充槽向滿分油尺上新的、干凈的潤滑油和添加取得躺—

Up 2 to the oil to protect the engine against corrosion. If POWERPART Lay-Up 2 is not available, use a correct

高達2的石油，以保護Perkins 6.3544發動機，防止腐蝕。如果取得上籃2不可用，使用正確的

preservative fluid instead of the lubricating oil. If a preservative fluid is used, this must be drained and the

代替潤滑油的防腐劑。如果使用了防腐劑的液體，這必須是排水和

lubricating oil sump must be filled to the correct level with normal lubricating oil at the end of the storage period.

在儲存期結束時，潤滑油底殼必須填上正常潤滑油的正確水平。

6 Drain the cooling system, see "How to drain the cooling system" on page 27. In order to protect the cooling

6排的冷卻系統，看“如何排水冷卻系統”在27頁。為了保護冷卻

system against corrosion, it is better to fill it with a coolant that has a corrosion inhibitor, see "Coolant

系統對腐蝕，它是更好地填充它與冷卻液，有一個腐蝕抑制劑，見“冷卻液

specification" on page 45.

規格“45頁。

Caution: If protection against frost is not necessary and a corrosion inhibitor is to be used, it is recommended

警告：如果沒有必要的防凍劑和防腐蝕劑，建議使用

that you consult the Service Department, Perkins Power Sales and Service Limited, Peterborough.

您咨詢服務部，帕金斯電力銷售服務有限公司，彼得伯勒。

7 Operate the engine for a short period in order to circulate the lubricating oil and the coolant in the engine.

7運轉Perkins 6.3544發動機，以便在Perkins 6.3544發動機內循環潤滑油和冷卻液。

8 Clean the engine breather pipe (if one is fitted) and seal the end of the pipe.

8清洗Perkins 6.3544發動機通氣管（如果安裝）和管端密封。

9 Remove the atomisers and spray POWERPART Lay-Up 2 for one to two seconds into each cylinder bore

9拆卸霧化器噴霧取得奠定了2一到兩秒到每個氣缸孔

with the piston at BDC.

在下止點時，活塞。

10 Slowly turn the crankshaft one revolution and then fit the atomisers with new seat washers and new dust

10慢慢轉動曲軸一革命，然后安裝霧化器新閥座墊圈和新的灰塵

seals.

密封件。

11 Remove the air filter/cleaner. Then, if necessary, remove the pipes) installed between the air filter/cleaner

11拆下Perkins 6.3544發動機空氣濾清器/濾清器。然后，如果有必要，拆下管道安裝在空氣濾清器/濾清器之間

and induction manifold or turbocharger. Spray POWERPART Lay-Up 2 into the induction manifold or

進氣歧管或渦輪增壓器。噴霧取得奠定了2進入進氣歧管或

turbocharger. It is recommended that the spray time for the turbocharger is 50% longer than the spray time for

Perkins 6.3544發動機渦輪增壓器。建議渦輪增壓器的噴霧時間比噴射時間為50%

the manifold, which is indicated on the container label. Seal the manifold or the turbocharger with waterproof

在容器標簽上顯示的流形。用防水密封歧管或渦輪增壓器

12 Remove the exhaust pipe. Spray POWERPART Lay-Up 2 into the exhaust manifold or the turbocharger.

12拆下Perkins 6.3544發動機排氣管。噴霧取得奠定了2進排氣歧管和Perkins 6.3544發動機渦輪增壓器。

It is recommended that the spray time for the turbocharger is 50% longer than the spray time for the manifold,

建議Perkins 6.3544發動機渦輪增壓器的噴霧時間比噴射時間為50%，

which is indicated on the container label. Seal the manifold or the turbocharger with waterproof tape.

在容器標簽上注明。用防水膠帶密封歧管或渦輪增壓器。

13 If the lubricating oil filler is fitted onto the rocker cover, remove the filler cap. If the lubricating oil filler is not

13如果將機油加注口裝在搖臂蓋上，拆下加注口帽。如果潤滑油填充物不

fitted onto the rocker cover, remove the rocker cover. Spay POWERPART Lay-Up 2 around the rocker shaft

安裝在搖臂蓋上，拆下搖臂蓋。噴霧取得奠定了2繞搖臂軸

assembly. Fit the filler cap or rocker cover.

裝配。安裝填料蓋或搖臂蓋。

14 Disconnect the battery. Then put the battery into safe storage in a fully charged condition. Before the

14斷開蓄電池。然后將電池放在安全儲存在一個完全充電的條件。之前

battery is put into storage, protect its terminals against corrosion. POWERPART Lay-Up 3 can be used on the

電池被放進儲存，保護其端子免受腐蝕。取得奠定了3能用上

terminals.

終端。

15 Seal the vent pipe of the fuel tank or the fuel filler cap with waterproof tape.

密封風管15 the of the油箱的燃料填充帽with or the防水類型。

16 Remove the drive belts and put them into storage.

拆下傳動帶和16 put them into the存儲。

17 In order to prevent corrosion, spray the engine with POWERPART Lay-Up 3. Do not spray the area inside

17 in order to prevent the Engine with腐蝕、噴霧3 powerpart上籃。do not the area inside噴霧

the alternator cooling fan.

the alternator冷卻風扇。

Caution: After a period in storage, but before the engine is started, operate the starter motor with the engine

一個警告：before the period in storage，but operate the engine is started with the起動Perkins 6.3544發動機，Perkins 6.3544發動機

stop control in the "stop" position until oil pressure is indicated. Oil pressure can be indicated either by a gauge

停止“停止”位置控制in the is indicated直到油壓力。油壓力表can be indicated by a either

or when a low pressure warning light is extinguished. If a solenoid stop control is used on the fuel injection

當低壓光或是extinguished預警。如果停止控制電磁閥的燃料噴射is used on the

pump, it must be disconnected for this operation.

泵，it must be for this斷接操作。

If the engine protection is done correctly according to the above recommendations, no corrosion damage will

if the Protection Engine According to the above是做正確的建議，不腐蝕損傷。

normally occur. Perkins are not responsible for damage which may occur when an engine is in storage after a

通常發生。帕金斯are not responsible for damage which may occur when an Engine is in storage后

period in service.

在服務周期。

Perkins 6.3544發動機的視圖

Perkins 6.3544發動機規格。

Location of engine parts (naturally aspirated engines)

Perkins 6.3544發動機部件的位置（自然吸氣Perkins 6.3544發動機）

Front and left side view of a naturally aspirated engine

前一個自然吸氣Perkins 6.3544發動機左側視圖

1 Fuel filter

1燃油濾清器

2 Fuel injection pump (CAV)

2噴油泵（CAV）

3 Flywheel housing

3飛輪殼

4 Crankshaft pulley

4曲軸皮帶輪

5 Drive belts

5傳動帶

6 Water pump

6水泵

7 Thermostat housing

7節溫器殼體

8 Front lift bracket

8前提升支架

9 Atomiser

9霧化器

Rear and right side view of a naturally aspirated engine

后方和右側的一個自然吸氣Perkins 6.3544發動機

10 Filler cap for lubricating oil

10潤滑油填充帽

11 Induction manifold

11 Perkins 6.3544發動機進氣歧管

12 Alternator

12 Perkins 6.3544發動機交流發電機

13 Lubricating oil filter

13 Perkins 6.3544發動機潤滑油過濾器

14 Lubricating oil dipstick

14潤滑油

15 Lubricating oil cooler

15 Perkins 6.3544發動機潤滑油冷卻器

16 Lubricating oil sump

16潤滑油底殼

17 Starter motor

17 Perkins 6.3544發動機起動馬達

18 Flywheel

18飛輪

19 Fuel lift pump

19燃油泵

20 Exhaust manifold

20 Perkins 6.3544發動機排氣歧管

21 Fuelled starting aid

21燃料啟動援助

Location of engine parts (turbocharged engines)

Perkins 6.3544發動機部件位置渦輪增壓

Front and left side view of a turbocharged engine

渦輪增壓Perkins 6.3544發動機的前后側視圖

1 Fuel filter

1燃油濾清器

2 Compressor (Option)

2壓縮機（選擇）

3 Flywheel housing

3飛輪殼

4 Lubricating oil filter

4潤滑油過濾器

5 Lubricating oil cooler

5潤滑油冷卻器

6 Crankshaft pulley

6曲軸皮帶輪

7 Drive belts

7傳動帶

8 Fuel injection pump (Bosch)

8燃油噴射泵（博世）

9 Water pump

9 Perkins 6.3544發動機水泵

10 Thermostat housing

10節溫器殼體

11 Front lift bracket

11前提升支架

12 Atomiser

12霧化器

Rear and right side view of a turbocharged engine

渦輪增壓Perkins 6.3544發動機的后右側視圖

13 Filler cap for lubricating oil

13潤滑油填充帽

14 Induction manifold

14進氣歧管

15 Alternator

15交流發電機

16 Fuel lift pump

16燃油泵

17 Lubricating oil dipstick

17潤滑油

18 Lubricating oil sump

18潤滑油底殼

19 Starter motor

19起動馬達

20 Flywheel

20飛輪

21 Turbocharger

21渦輪增壓器

22 Exhaust manifold

22排氣歧管

23 Rear lift bracket

23后舉托架

Location of engine parts (turbocharged engines with intercooler)

Perkins 6.3544發動機部件的位置（渦輪增壓中冷Perkins 6.3544發動機）

Front and left side view of a turbocharged engine with intercooler

前、中冷渦輪增壓的Perkins 6.3544發動機左側視圖

1 Filler cap for lubricating oil

1潤滑油填充帽

2 Fuel filter

2燃油濾清器

3 Flywheel housing

3飛輪殼

4 Lubricating oil cooler

4潤滑油冷卻器

5 Crankshaft pulley

5曲軸皮帶輪

6 Drive belts

6傳動帶

7 Fuel injection pump (CAV)

7噴油泵（CAV）

8 Water pump

8水泵

9 Thermostat housing

9節溫器殼體

10 Front lift bracket

10前提升支架

11 Atomiser

11霧化器

Rear and right side view of a turbocharged engine with intercooler

中冷渦輪增壓的Perkins 6.3544發動機后方和右側視圖

12 Intercooler

12中冷器

13 Alternator

13交流發電機

14 Lubricating oil dipstick

14潤滑油

15 Turbocharger

15渦輪增壓器

16 Lubricating oil filter

16潤滑油過濾器

17 Lubricating oil sump

17潤滑油底殼

18 Starter motor

18起動馬達

19 Flywheel

19飛輪

20 Exhaust manifold

20排氣歧管

21 Rear lift bracket

21后舉托架